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Precautions for Processing Materials with Homogeneous Emulsifier

author: visits:18 date:2020-06-14

If there is any abnormal noise or other common malfunction during the operation of the homogenizer emulsifier, the equipment should be stopped immediately for inspection and wait for fault detection before running again. After stopping operation, the working chamber, stator, and rotor should be clean and tidy.


If the process working chamber can be equipped with an additional insulation layer for cooling or heating materials, the cooling liquid or heat transfer oil should be injected first when starting up. The insulation layer with a working pressure of ≤ 0.2Mpa needs to be heated or cooled to normal working temperature when processing with temperature requirements (such as asphalt), turned on, and started.


When the homogenizer emulsifier is applied in flammable and explosive working environments, the corresponding level of explosion-proof motor should be selected.


After the production and manufacturing are completed, the equipment needs to be cleaned thoroughly in order to maintain the efficiency of the stator and rotor while also protecting the mechanical seal. If necessary, design and install a set of circular cleaning equipment.


Regularly clean the inlet and outlet filters based on the different media used by consumers to avoid a decrease in feed volume that affects production efficiency. The material entering the working chamber must be a fluid, and dry powder, clumps, and other materials are not allowed to directly enter the machine equipment. Otherwise, it will cause the machine equipment to become damp and damaged.


The homogenizer emulsifier needs regular maintenance of the stator and rotor. If excessive wear is found, corresponding parts should be replaced in a timely manner to ensure the actual effect of dispersion emulsification.


If liquid leakage is found on the shaft during operation, the mechanical seal pressure shall be adjusted after the equipment is stopped.


Before applying this machine equipment, corresponding safety production operating procedures should be formulated to ensure the safety of operators and machine equipment. Consumers of electrical control systems should install safety protection systems, and electrical motors should be equipped with safe and reliable grounding devices.


The above are all the precautions that need to be paid attention to when using a homogenizer emulsifier to process materials. I hope reading them in the future can be helpful to everyone! The uniform emulsifying machine equipment itself is a very advantageous machine equipment for processing raw materials, but everyone should not take chances. It is necessary to maintain the uniform emulsifying machine in daily life and pay attention to the operation method, so as to reasonably extend the service life of the uniform emulsifying machine!


Nantong Tongzhou Sanhuai Machinery Manufacturing Co., Ltd. is mainly engaged in the production and manufacturing of mechanical products, focusing on the development and production of various types of mechanical products. It mainly produces daily chemical machinery, pharmaceutical machinery, packaging machinery, food machinery, and various stainless steel products.


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